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INDUSTRIAL MANUFACTURING <br /> FACILITIES DONE RIGHT

Manufacturing Guide

INDUSTRIAL MANUFACTURING
FACILITIES DONE RIGHT

Industrial manufacturing facilities carry high stakes

Downtime, inefficient layouts, misaligned equipment, and hidden cost or schedule risks can derail production and ROI. Many manufacturers aren’t sure whether they should expand, retrofit, build new, or enhance existing operations with new equipment or process upgrades.

A M King helps you make the right call at any stage — whether it’s a major facility project or ongoing facility services. We take your vision from concept to completion seamlessly and efficiently, ensuring predictable outcomes, faster startup, and optimized production processes.

Our Design-Build Approach

A M King’s single-source, Design-Build delivery creates a performance advantage for our industrial manufacturing clients. During the course of a project, our team works with our subcontractors, vendors, suppliers and consultants to accomplish a staggering number of formidable tasks — many of which take place in active facilities with no downtime for the client. In fact, collaboration might be the single most important part of Design-Build for this industry sector. Through clearly defined, open channels of communication, we gather accurate, timely information that speeds all aspects of project delivery and creates cost and schedule certainty.

Our design and construction teams add value for manufacturers through their:

  • Flexibility in working with multiple stakeholders on a variety of project types
  • Experience with lean design principles
  • Knowledge about hazard and classification challenges
  • Proactive coordination with Owner equipment suppliers
  • Ability to safely work in an operational facility while minimizing downtime

Steps we take for successful results:

  • Define operational goals and project priorities
  • Establish clear project parameters
  • Develop phased, detailed action plans
  • Provide competitive and accurate pricing
  • Prioritize speed to market

From Concept to Production

Due Diligence & Feasibility

Our teams are committed to early-stage project planning, whether it’s a new facility or renovation of the existing structure. Our process identifies the critical factors, a path to address each challenge, and funding requirements.

  • Initial research and investigation create a strong foundation for any successful project
  • Identify property and sites for consideration with price comparatives if applicable
  • Evaluate existing conditions, including soil, utilities, zoning, mechanical/electrical systems, and logistics
  • Preliminary planning fuels facility, process, and budget alignment

Process & Facility Integration

Just as our clients’ businesses and facilities are unique, so are the processes that power production. A M King’s facility experts become well-versed in every aspect of these processes, what it will take to safely transport materials, how best to ensure efficient operations, and meet or exceed company sustainability requirements.

  • Develop model workflows, material handling, and production flow before construction
  • Align utilities, heavy equipment, and automation systems
  • Collaborate with suppliers to prevent delays and last-minute changes
  • Identify and prepare space for new production lines in active facilities

Equipment Installation

Because ROI and speed to market are so crucial, preparing space for the machines prior to delivery is paramount. Preparation eliminates last-minute modifications and delays in completion, or changes once the equipment arrives. Our ongoing, onsite facility services put us in prime position for installing new equipment. Because we are so familiar with our client facilities, we have a head start on every project and can seamlessly coordinate upgrades or expansions. If new equipment is required, we handle the site prep and modifications while the machinery is being built, ensuring a turnkey transition without the learning curve of an outside contractor.

  • Develop as-built models from detailed equipment specifications
  • Conduct impact studies to determine optimal placement
  • Prepare sites and utilities for efficient installation
  • Verify lifting/rigging equipment for safety
  • Coordinate assembly strategy with manufacturers

Critical Focus Areas for High-Performance Facilities

Safety and Operational Continuity

Safety is a true indicator of a project’s culture and its overall operating effectiveness. Projects that maintain safe work sites perform better in every aspect of project outcomes: schedule, quality and cost. Superior safety during construction also sets the standard for the operating environment.

  • Integrate safety into facility design and construction
  • Incorporate existing facility safety protocols into our plan
  • Implement protocols that protect personnel, visitors, and equipment
  • Reduce operational risk while maintaining productivity

Lean Design & Efficiency

Lean manufacturing centers on the elimination of waste in the form of inefficiencies related to labor, movements and materials essential to the manufacturing process. At A M King, whether it’s the development of a new facility, or in the projects we do daily — renovating and modernizing facilities — we are continually charged with assisting our clients in making their manufacturing processes more efficient. Applying lean principles during the design phase of a project creates a successful foundation for our clients.

  • Apply lean principles to eliminate waste early
  • Streamline workflows and material handling
  • Accelerate delivery with phased design packages
  • Build a culture of continuous improvement and collaboration

Take the Next Step

A M King partners with you to design, build and renovate facilities that evolve with automation, new products, and workforce requirements. Through smarter planning and integrated execution, we reduce your risk, accelerate production, and maximize ROI. Call us today and let us help with your next manufacturing project.

CONTACT US
Andre Harris
Vice President

Andre Harris is Vice President at A M King’s Greenville office. Andre manages complex projects and facility services programs for industrial manufacturing clients in the automotive, energy and aerospace industries. Andre joined A M King in 2002 and has excelled in preconstruction, design and project management. His attention to budget,…

Mike Sharpe Jr.
Business Development Manager